Rising film evaporator

Rising Film Evaporator Diagram

A rising film or vertical long tube evaporator is a type of evaporator that is essentially a vertical shell and tube heat exchanger. The liquid being evaporated is fed from the bottom into long tubes and heated with steam condensing on the outside of the tube from the shell side. This is to produce steam and vapour within the tube bringing the liquid inside to a boil. The vapour produced then presses the liquid against the walls of the tubes and causes the ascending force of this liquid. As more vapour is formed, the centre of the tube will have a higher velocity which forces the remaining liquid against the tube wall forming a thin film which moves upwards. This phenomenon of the rising film gives the evaporator its name.

Applications: There is a wide range of applications for rising tube evaporators, including effluent treatment, production of polymers, food production, thermal desalination, pharmaceuticals, and solvent recovery. Aschner, F.S. & Schaal, M. & Hasson, D. (1971). “Large Long-Tube Evaporators for Seawater Distillation. In terms of applications within these industries, rising tube evaporators are mainly used as reboilers for distillation columns, or as pre-concentrators or flash evaporators or pre-heaters designed to remove volatile components prior to stripping.

Thermal desalination. A specific application of rising tube evaporators is the thermal desalination of sea water. Sea water is pumped into the long tubes of the evaporator while the heating media (usually steam) heats it up. As vapour forms inside the tubes it flows upwards. This evaporation occurs under vacuum conditions that allow for the use of lower temperatures.

Juice concentration and food processing:- The food industry requires handling of delicate products that are sensitive to high temperature for long periods of time. Rising film evaporators can operate quickly and efficiently enough to avoid having to expose the product to high temperatures which may damage or undermine its quality. Hence, they are suitable to use as concentrators for juices, milk and other dairy products which are products that require delicate handling in the food industry.