Fouling

This article is about fouling in engineering. For uses of the term foul outside technology, see Foul (disambiguation). For fouling on membrane surfaces, see Membrane fouling.
Not to be confused with fowling.
Heat exchanger in a steam power plant, fouled by macro fouling
Condenser tube with residues of biofouling (cut open)
Mechanical failure modes

Fouling is the accumulation of unwanted material on solid surfaces. The fouling materials can consist of either living organisms (biofouling, organic) or a non-living substance (inorganic). Fouling is usually distinguished from other surface-growth phenomena in that it occurs on a surface of a component, system, or plant performing a defined and useful function and that the fouling process impedes or interferes with this function.

Other terms used in the literature to describe fouling include deposit formation, encrustation, crudding, deposition, scaling, scale formation, slagging, and sludge formation. The last six terms have a more narrow meaning than fouling within the scope of the fouling science and technology, and they also have meanings outside of this scope; therefore, they should be used with caution.

Fouling phenomena are common and diverse, ranging from fouling of ship hulls, natural surfaces in the marine environment (marine fouling), fouling of heat-transfer components through ingredients contained in cooling water or gases, and even the development of plaque or calculus on teeth or deposits on solar panels on Mars, among other examples.

This article is primarily devoted to the fouling of industrial heat exchangers, although the same theory is generally applicable to other varieties of fouling. In cooling technology and other technical fields, a distinction is made between macro fouling and micro fouling. Of the two, micro fouling is the one that is usually more difficult to prevent and therefore more important.